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如何制造高性能的鋁擠壓外殼?

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如何制造高性能的鋁擠壓外殼?

2023-04-05 09:01:17

  焊接殼體是一種越來越受歡迎的外殼制造方法。焊接殼體的優(yōu)點(diǎn)是:制造成本低,強(qiáng)度高。 一般來說,焊接鋁殼的成本是注射成型的2-3倍。焊接技術(shù)可以最大限度地發(fā)揮鋁材料的強(qiáng)度。鋁材料的抗拉強(qiáng)度是鐵的5倍,鋼的2倍。

  鋁殼體的強(qiáng)度高,可以滿足電子產(chǎn)品高強(qiáng)度要求,而且鋁材料的導(dǎo)熱性好,可以更好地保護(hù)電子產(chǎn)品。 正因?yàn)槿绱耍附託んw越來越被電子行業(yè)采用。下面我們就來看看如何制造高性能的鋁擠壓外殼。

  鋁擠壓外殼的優(yōu)點(diǎn)

  與注塑成型相比,鋁擠壓成型具有以下優(yōu)點(diǎn):

  1、延伸率高,可以根據(jù)產(chǎn)品的外形和尺寸要求制造出各種復(fù)雜的鋁擠壓外殼。

  2、質(zhì)量穩(wěn)定,可以保證鋁擠壓外殼的質(zhì)量穩(wěn)定性。

  3、成本低,由于鋁擠壓外殼的成型工藝簡(jiǎn)單,成本較低。

  4、結(jié)構(gòu)簡(jiǎn)單,鋁擠壓外殼的結(jié)構(gòu)簡(jiǎn)單,安裝和使用方便。

  焊接鋁殼的制作方法

  1、 焊接前的準(zhǔn)備工作

  焊接鋁殼的準(zhǔn)備工作主要包括以下幾個(gè)方面:

  1、確定焊接方法和焊接工藝

  2、選擇焊材

  3、選擇焊接工具

  4、焊接前的清潔和除污

  5、焊接后的清潔和除污

  2、焊接鋁殼的具體方法

  1、鋁絲焊接

  鋁絲焊有兩種常見的方法,一種是陰極放電焊,另一種是氬弧焊。

  2、鋁板焊接

  鋁板焊接也是常用的焊接方法,主要有氬弧焊和陰極氧化焊兩種。

  3、 焊接鋁殼的注意事項(xiàng)

  1、 焊接前應(yīng)確認(rèn)焊材是否符合要求

  2、焊接時(shí)應(yīng)注意焊材的溫度,以免影響焊接質(zhì)量

  3、焊接時(shí)應(yīng)注意工具的溫度,以免影響焊接質(zhì)量

  4、焊接工具的選擇應(yīng)符合焊接要求

  5、 焊接前應(yīng)清潔焊材和焊接面

  6、焊接后應(yīng)清潔焊材和焊接面

  4、焊接鋁殼的常見問題

  1、焊接鋁殼時(shí)應(yīng)注意哪些問題?

  2、如何確定鋁殼的焊接質(zhì)量?

  3、鋁殼焊接后如何處理?

  Welding shell is a popular method of shell manufacturing. The advantages of welding shell are: low manufacturing costs, high strength. In general, the cost of welding aluminum shell is 2-3 times that of injection molding. Welding technology can maximally realize the strength of aluminum material. The tensile strength of aluminum material is 5 times that of iron and 2 times that of steel.

  The high strength of aluminum shell can meet the high strength requirements of electronic products, and the good thermal conductivity of aluminum material can better protect electronic products. It is precisely because of this that welding shell is increasingly adopted by the electronics industry. Next, let's see how to make high performance aluminum extrusion shell.

  Advantages of aluminum extrusion shell

  Compared with injection molding, aluminum extrusion has the following advantages:

  1. High elongation, various complex aluminum extrusion shells can be manufactured according to the shape and size requirements of products.

  2. Stable quality, stable quality of aluminum extrusion shell can be guaranteed.

  3. Low cost, because the forming process of aluminum extrusion shell is simple, the cost is low.

  4. Simple structure, simple structure of aluminum extrusion shell, convenient installation and use.

  Production methods of welding aluminum shell

  1. Preparation before welding

  The preparation work for welding aluminum shell mainly includes the following aspects:

  1. Determine welding method and welding process

  2. Select welding materials

  3. Select welding tools

  4. Cleaning and degreasing before welding

  5. Cleaning and degreasing after welding

  2. Specific methods of welding aluminum shell

  1. Aluminum wire welding

  There are two common methods of aluminum wire welding, one is cathodic discharge welding, the other is argon arc welding.

  2. Aluminum plate welding

  Aluminum plate welding is also a common welding method, mainly including argon arc welding and anodizing welding.

  3. Precautions for welding aluminum shell

  1. Confirm whether the welding materials meet the requirements before welding

  2. Pay attention to the temperature of welding materials during welding to avoid affecting the welding quality

  3. Pay attention to the temperature of welding tools during welding to avoid affecting the welding quality

  4. The choice of welding tools should meet the welding requirements

  5. Clean the welding materials and welding surfaces before welding

  6. Clean the welding materials and welding surfaces after welding

  4. Common problems in welding aluminum shell

  1. What should be paid attention to when welding aluminum shell?

  2. How to determine the welding quality of aluminum shell?

  3. How to deal with aluminum shell after welding?

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